National Curry Week!

This week we celebrate the 24th Annual Curry Week which takes place from the 3rd – 9th October 2022. It has been a difficult year but for one week only, lets talk about curry instead of Coronavirus!

Since the 1970’s curry has become a staple in ready meal consumption, with millions consumed every single week!

Butter Chicken Curry or Murgh Makhani as its also known is one of the most widely produced Punjabi curries in the world. It is a thick, rich and mildly spiced product which comes with similar production challenges wherever it is produced. These being burn-on contamination, separation of dairy fats, long production times and the presence of coloured fat spots upon cooling.

Food producers use our DCN Jet Cook unit, Braising Bar technology and Recipe Manager to ensure all the spices are crackled properly. Fats/dairy products are adequately emulsified to form a stable emulsion and the spices are distributed evenly throughout the product.

The Braising Bar is used to give an even cook-out of all the spices, the motion/movement of the bar replicates that of a chef, but is controlled with DCN Recipe Manager which also controls the heat, agitation, mixing and cooking time of the spices.

Liquids such as yoghurt cream, and water are added, the Jet Cook unit is used to simultaneously heat and mix.

This process evenly distributes the dairy fats and forms much smaller droplet sizes than traditional methods, thus ensuring the fats and spices do not separate during cooking and after cooling. As the Steam Jacket is not used in this stage of production there is zero burn-on contamination .

The rapid heating with no moving parts also ensures that particulates such as onion, tomatoes, peppers, and coriander remain both intact and maintain their colour and nutritional values.

“The finished curry was restaurant quality, but cooked at incredible speed.”
Mr Sankarnathan
CEO Leading Restaurant Group – Singapore

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DCN to Exhibit at Gulfood Manufacturing

Just 4 weeks to go until we will once again be exhibiting at Gulfood Manufacturing in Dubai from the 8th-10th November.
On the stand will be our energy-saving innovations:
Ready-2-Cook Kettle System
Jet Cook – for high-speed cooking
CT-1 Sous Vide – low temperature cooking of meat and fish
Can Opening and Crushing Solutions
Visit us in the UK Pavilion – Stand S-L9 to learn more about our award-winning systems.
Register for Gulfood Manufacturing now!

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Gulfood Manufacturing Exhibition

Day one of the Gulfood Manufacturing Exhibition in Dubai got off to a good start yesterday. The DCN  team had a busy day greeting visitors from a multitude of different countries, including UAE, Europe and South-East Asia.

On the stand we are showcasing our 500 litre Ready-2-Cook kettle and we have been demonstrating in its product and batch flexibility with accessories such as Jet Cook, Braising Bar and Homogeniser available.

The CT-1 Commercial Sous Vide Cook Tank has also been popular due to its small footprint suitable for restaurant and catering outlets.

Day two is underway, come and visit us in the UK pavilion Stand S-L9 for all your food processing enquiries.

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D C Norris Appoints New Japanese Agents – Found Four

DC Norris; manufacturers of world leading industrial food processing equipment, announced today the appointment of Found Four as their new Japanese Agents.

Based in Yokohama, Found Four contribute to the creation of a healthy and safe society in Japan by importing products and systems from world-leading suppliers that do not exist in the country. They provide services that are one-step ahead of expectations by anticipating customers’ needs and provide impressive work that is appreciated by their customers.

Found Four. Co., Ltd. has many years of experience as a distributor connecting Japanese customers with suppliers of excellent technologies that are little known in Japan and will actively introduce DC Norris’ advantageous technologies to Japanese customers. As part of this effort, the two companies plan to jointly exhibit at FOOMA JAPAN in 2023.

David Norris, Managing Director commented, “DC Norris has a global presence, and we rely on our strong partnerships with overseas agents to represent the Company and support our far-flung customers. We are delighted to have added Found Four to our portfolio and look forward to a long and mutually successful partnership.”

https://found-four.co.jp/home/ 

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A focus on the DCN Belt Chiller

Our newly designed 1000ltr Belt Chiller for cooling bagged product, gives customers the ability to reduce their processing times by up to 50%.  One of the UK’s leading food service and home delivery companies has recognised the cost and energy saving benefits and are currently adding a Belt Chiller to their existing Cook Chill Production.*

See the Belt Chiller in action here:

*Cook Chill System comprising of DCN Kettle with Jet Cook, Pump Fill Station and Belt Chiller. 

 Learn more about the Belt Chiller Process:

The Belt Tumble Chiller uses a flighted belt to massage the bags to replace the rotating drum of our standard Tumble Chiller. This method circulates the chilled water more efficiently around the bags, resulting in faster cooling times, especially of more viscous products.   As a secondary cooling aid, chilled water is also sprayed on top of the bags during the cycle.

The low-level design enables operatives and technical staff to easily take samples of bags during the cooling process. Technical staff can label individual bags and remove them one at a time during the cooling process for analysis, without having to open the door and empty the water.

Unloading:

When cooling is complete, the belt lifts the bags out of the water and deposits them directly into the customers tote bin.  This revolutionary feature also removes the need for manual labour so prevents any RSI issues.   The self-unloading system takes a fraction of the time taken to manually unload traditional drum type chillers.

A 500kg batch is typically unloaded in 60 seconds, reducing emptying time by approximately 25 minutes.

 Cleaning:

To speed up the cleaning of the system, the Belt Chiller has been fitted with DCN’s patented Jet Cook System which rapidly heats the water for the cleaning process.

Belt Chiller Sizes:

 The Belt Chiller is available in three sizes: 500 / 1000 /1500 litre

If you would like further information on DCN’s latest innovations, then please contact us at info@dcnorris.com

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Welcome Matt Klein, Vice President of DC Norris North America

Please join DC Norris North America in extending a warm welcome to their new Vice President, Matt Klein. We’re thrilled to have him on the team. Welcome, Matt!

MEET MATT KLEIN:

Matt is joining DC Norris North America at an exciting time for the company and is looking forward to contributing and growing with the team. Matt has been involved in the food industry for 15 years, fulfilling various roles ranging from mechanical engineering and project management to operations and sales. This experience has been with both equipment and packaging. Matt has developed products, designed equipment, streamlined operations, and grown sales in the past and is looking forward to putting his skills to good use at DC Norris North America. Given his experience, Matt has a unique ability to relate and communicate with others, earning their trust and becoming a resource and strategic partner for them. Matt believes that trust is the key to success in any aspect of business. Matt lives in Michigan with his wife Beth, and two daughters who are ages 8 and 11. He is a big fan of the outdoors and during the summer he likes to be active and out on the water in a kayak or on a SUP board when time permits. In the winter months, Matt enjoys skiing as well as tackling home improvement projects.

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Happy New Year – a look back at 2022

As we near the end of the first week of January, we take a look back at a great year at DCN whilst also looking forward to 2023.

Innovating Equipment to Reduce Costs

2022 saw us focusing on ways in which we could help our customers improve their carbon footprint, reducing energy costs and water usage.   Our new innovative designs – Cook Quench Chill ‘Adapt’ and Belt Chiller have proved popular as people recognise the cost-saving benefits.

Investing in Manufacturing Facilities

We are continually investing in our manufacturing facilities to maximise production and make our own processes as efficient as possible.  Robotic welding has been introduced, we have commissioned a new kettle polishing machine and invested in racking systems for sheet, plate, section and bar.  As a result, we have designed, manufactured and installed over 40 Kettle Systems – breaking previous records.

Projects

A highlight was installing the food equipment for the FIFA World Cup in Qatar – our cooking systems produced up to 100,000 meals per day, and we spent a week in Qatar training the chefs and staff on a large variety of recipes from a multitude of different countries.

Exhibitions

We welcomed back a full schedule of exhibitions and attended Propak Africa, Anuga Foodtec, IFTECH Pakistan and Gulfood Manufacturing!

Overseas Agents

We expanded our portfolio of agents and welcome Found Four on-board who will represent DCN in Japan.

What does 2023 bring?

It’s not long now until we will be moving into our new offices and reception, and we are also looking at increasing the manufacturing premises further.

Vice President of DCN North America, Matt Klein joined us at the end of last year, and we are looking to develop the US office and team further.

We have lots of new R&D projects in the pipeline – watch this space!

Cook Quench Chill ‘Adapt’Product & Process Training in Qatar

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