Food manufacturers rely on efficient and reliable can openers and crushers for several critical reasons, including operational efficiency, safety, versatility, and quality control. For 50 years, DC Norris has been manufacturing and delivering high-quality stainless-steel industrial can openers and crushers, with the Model 160 Can-Opener remaining our best-selling item. When it comes to maximising production and efficiency in food factories, DC Norris stands out as the industry leader.

Here’s an in-depth look at why high-quality industrial Can Openers and Crushers are indispensable in the food manufacturing industry.

Operational Efficiency: High Throughputs and Minimal Downtime

Industrial Can-Openers are designed to handle large volumes, significantly speeding up the production process.  This is crucial for manufacturers dealing with high-demand products. Investing in reliable Can Openers reduces the risk of operational interruptions, ensuring a continuous production flow.

DC Norris’ Model 160 Can-Openers exemplify precision engineering, optimising the opening process for maximum efficiency and minimal downtime. These robust, manually operated machines can swiftly and accurately handle large volumes, processing up to 300 cans per hour.

Consistency and Precision

Accurate Opening: DC Norris’ Industrial Can-Openers provide consistent and precise cuts, minimising the risk of contamination and ensuring the integrity of the product inside the can.
Versatility: The Model 160 Can-Opener can handle a wide range of can sizes and shapes, accommodating diameters from 60 to 230 mm with consistent precision. Various options and additions are available, including magnetic lid removal, support stands, in-feed tables, a can wash/rinse system, and a product chute. Additionally, the opener can be integrated with our Industrial Can Crushers for a comprehensive solution.
Multiple Applications: DC Norris Can Openers and Crushers are suitable for various food and beverage applications, from small-scale commercial kitchens through to international airlines and industrial food factories.

Enhanced Safety

Reduced Manual Handling: Automated or semi-automated Can Openers reduce the need for manual handling, lowering the risk of injuries associated with manual can opening. Our design eliminates the risk of protruding sharp edges that may injure operators.
Improved Workplace Safety: Modern Can Openers are equipped with safety features to protect operators, contributing to a safer working environment. DC Norris’ can openers and crushers are pneumatically powered to eliminate the danger of electrically operated equipment in wet environments.
Food Safety: DC Norris’ crown punch design removes the risk of metal slivers/swarf common with rotary-style can openers. Our special self-sharpening blades remove the can lid without the potential for any metal contamination in the product.

Waste Reduction: Embracing Sustainable Food Processing

Model 990 Can CrusherMinimise Product Waste: By optimising production processes with DC Norris’ Can Openers, businesses can minimise product waste and spoilage, further enhancing their sustainability credentials. Precise control over the can opening process reduces the risk of damage or contamination, ensuring that food products reach consumers in optimal condition while reducing the need for rework or disposal.
Efficient Recycling with Industrial Can Crushers: Recycling is essential for a sustainable future, and DC Norris’ industrial can crushers are pivotal in enhancing recycling efficiency by significantly reducing the volume of recyclable materials. The Model 990 Can-Crusher is engineered to crush aluminium cans to approximately 25% of their original size, facilitating easier transport and processing at recycling centres.
Key benefits include saving storage space, conserving energy, and minimising environmental impact. The Model 990 Can Crusher is straightforward and efficient to operate: empty cans are hand-fed into a chamber, crushed when the guard is lowered, and then ejected into an optional collection bin for disposal. This process demonstrates the machine’s functionality and efficiency in waste management.  With customisable settings to accommodate various can sizes and materials, the Model 990 Can Crusher integrates seamlessly into existing production lines, offering a comprehensive solution for waste reduction and recycling.

Conclusion

For food manufacturers, investing in high-quality industrial can openers and crushers is a strategic decision that enhances efficiency, safety, and quality. These machines are integral to maintaining a smooth, cost-effective production process and ensuring high-quality products for consumers. DC Norris’ commitment to excellence and innovation makes them the ideal partner for any food manufacturing operation aiming to optimise its processes and embrace sustainable practices. Contact us today to learn more about how our solutions can revolutionise your production line.

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In the dynamic world of food production, maintaining consistency, efficiency, product traceability and high quality is paramount.  At DC Norris, we understand the challenges faced by food manufacturers, which is why we have developed our innovative Recipe Manager Software for Food Production.  This innovative tool offers automated cooking process control streamlining the production process, ensuring precision and reliability at every step.

Designed for use with DC Norris’ Steam Jacketed Kettles, Jet Cook Kettle Systems, and Cook Quench Chill Adapt, our Recipe Manager Software is revolutionising the food production industry – here’s how:

Precision in Every Batch

One of the most significant advantages of our Recipe Manager Software is its ability to ensure precision. Accurate recipe and process management is critical for maintaining the consistency of flavour, texture, and appearance in food products. Our software allows you to store detailed recipes and processing parameters with exact measurements, cooking times, and specific instructions, minimising the risk of human error. By automating these processes, food manufacturers can achieve uniformity across every batch, enhancing product reliability and consumer trust. The software supports automatic batch scaling for recipes, ensuring consistent quality regardless of batch size.

Seamless Integration with Production Systems

DC Norris’ Recipe Manager Software is designed to integrate seamlessly with existing production systems, including PLC-compatible recipe management. Whether using advanced cooking equipment or traditional machinery, our software can be tailored to fit your operational needs. This integration ensures that the right ingredients are used in the correct quantities at the right time, optimising workflow efficiencies and reducing waste.  By automating the coordination between recipe instructions and production equipment, manufacturers can boost efficiency and reduce downtime through an automated cooking process control system.

Enhanced Compliance and Traceability 

In today’s regulatory environment, compliance with food safety standards is non-negotiable and there is a demand for food safety and traceability software.  Our Recipe Manager Software offers comprehensive traceability features, making it an excellent food safety and traceability software solution. Manufacturers can track ingredients from weighing in the ingredients to the finished product. This level of transparency is crucial for quality control and regulatory compliance. In the event of a recall or audit, having detailed records readily available can save time and resources, and protect your brand’s reputation. The software is HACCP compliant, ensuring adherence to strict food safety protocols.

Adaptability and Scalability

The food production industry is ever-evolving, and DC Norris’ Recipe Manager Software is designed to adapt to these changes. Whether you are a small artisan producer or a large-scale manufacturer, our software can scale with your business. It’s equipped to handle a wide range of recipes, from simple formulations to complex, multi-stage processes. This adaptability ensures that as your business grows, your recipe management system can grow with you, supporting increased production without compromising on quality. Additionally, our simplified Recipe Manager Lite version is available for smaller operations looking for a streamlined solution.

Real-Time Data and Analytics

Incorporating data analytics into food production provides valuable insights into operational efficiency and product performance. Our Recipe Manager Software offers real-time data monitoring and reporting tools, allowing you to analyse key metrics such as ingredient usage, production times, and batch yields. These insights can inform decision-making, helping to identify areas for improvement and optimise production processes. By leveraging data, manufacturers can enhance productivity and reduce costs through cooking efficiency and safety analytics.

User-Friendly Interface

Despite its advanced capabilities, DC Norris’ Recipe Manager Software boasts a user-friendly interface designed with the end-user in mind. The intuitive layout and easy-to-navigate menus ensure that staff can quickly learn to use the system, minimising training time and maximising productivity. The software is also customisable, allowing users to configure the interface to meet their specific needs and preferences. Ingredient addition management with barcode RFID further simplifies the process, ensuring accuracy and efficiency.

Sustainable Production Practices

Sustainability is becoming increasingly important in food production. Our Recipe Manager Software supports sustainable practices by optimising ingredient usage and reducing waste. Accurate recipe management means that only the necessary quantities of ingredients are used, minimising excess and reducing the environmental impact. Additionally, the software’s ability to track and manage inventory helps to avoid overproduction and spoilage, contributing to more sustainable operations. The system also includes food process supervision notifications to alert operators to potential issues, enhancing overall efficiency.

Heinz – A Real-Life Recipe Manager Software Case Study

“DC Norris were selected as our partners to undertake the full turnkey project utilising existing equipment taken from across Europe and integrated into one full system, giving us the ability to add autonomous pieces of specialist equipment and including their revolutionary Jet Cook System to our traditional lines. The entire system was provided with a ‘process overview’ touch screen, enabling the operator to set up new trials and mimic the plant operation on a desktop. DC Norris also wrote all the software for the plant.

It is a pleasure to work with such a forward-thinking company who have some world-leading technologies under their belt, but still understand the traditional values of a working partnership.”

Andrew McCallum – Technical Process Manager – Heinz

Conclusion

At DC Norris, we are committed to helping food manufacturers achieve excellence in every aspect of production. Our Recipe Manager Software is a testament to this commitment, offering a powerful tool to enhance precision, efficiency, and compliance. By integrating this software into your production process, you can ensure consistent quality, improve operational efficiency, and support sustainable practices. Explore the future of food production with DC Norris’ Recipe Manager Software and experience the transformative impact it can have on your business.

For more information or to schedule a demo, visit our website or contact our sales team. Let DC Norris help you take your food production to the next level.

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Traverse City, MI – DC Norris North America proudly announces that its range of tumble chillers (Models TC-30 US, TC-50 US, TC-75 US, and TC-100 US) designed for the U.S. market has achieved NSF certification. The company’s skeleton conveyor (which feeds filled bags into the tumble chillers) has also been awarded NSF certification.

NSF certification assures that products meet rigorous standards for public health protection and makes the equipment available for use in federal and institutional facilities. This achievement underscores DC Norris North America’s commitment to providing equipment that ensures safety, quality, and efficiency in industrial and commercial food processing settings.

Matt Klein, Vice President of DC Norris North America, commented, “Earning NSF certification for our TC 30 – 100 tumble chillers and skeleton conveyor highlights our dedication to exceeding industry standards and delivering the best to our clients. This certification validates the quality and safety of these pieces of equipment and reinforces our role as a reliable leader in the food processing solutions industry.”

The NSF-certified tumble chillers offer reliable cooling technology, ensuring rapid and even cooling of food products, which is critical for maintaining food safety and quality.

DC Norris North America continues to set benchmarks in the industry by combining innovative food processing equipment and solutions with an unwavering commitment to connecting its clients to the most experienced problem solvers in the industry.

For more information on DC Norris North America’s NSF-certified tumble chillers and skeleton conveyor, visit www.dcnorrisna.com.

About DC Norris North America

DC Norris North America combines food industry expertise, top-tier processing equipment, and dedicated service to help North America’s favourite food brands meet evolving consumer demands. From equipment design to installation and maintenance, their services are backed by the world’s safest and most efficient food manufacturing equipment. Embracing the mantra “Bring In The Best,” they leverage over fifty years of global expertise to enhance clients’ operations, ensuring smooth, safe, and efficient food processing. Discover more at www.dcnorrisna.com.

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We are delighted to announce that DC Norris’ Jet Cook has clinched the prestigious “Most Innovative Processing Solution” award at Saudi Food Manufacturing Exhibition this week.  This accolade not only underscores DC Norris’s commitment to innovation but also highlights its significant contributions to the food manufacturing industry.

Our entry focused on the solution we delivered for our customers, Al Manal in Qatar for the FIFA World Cup. They faced the monumental challenge of meeting the catering demands of this high profile event. They sought a high-speed processing solution capable of handling the immense volume of meals required for this prestigious event. In response, we delivered a cutting-edge system designed to elevate their throughput to an impressive 200,000 meals daily.

We introduced them to DC Norris’ Jet Cook™; a completely revolutionary patented process of cooking food and beverages.  DC Norris were involved in the very first development of this process, and have continued to improve and develop it to become the most advanced cooking technology on the market today!  These developments have moved our technology into the next generation of cooking, and we have eliminated the problems previously associated with this type of heating method.

We received a lovely testimonial from their General Manager, Lee Farrelly which helped us secure the award:

Lee Farrelly  – General Manager – Manal Foods:

“Having delivered an exceptional guest experience on the world’s biggest sporting stage, Jet Cook remains Manal Foods solution of choice for high-volume meal production across our portfolio of premier retail, hospitality, institutional, and restaurant partners throughout the nation. Its consistent, high-performance results continually maximize our operational capabilities while upholding our unwavering commitment to quality, variety, and sustainability.”

DC Norris’s winning solution encompasses cutting-edge technologies and revolutionary methodologies aimed at enhancing efficiency, productivity, and quality in food processing operations. With a focus on addressing the evolving needs of the industry, their innovative approach promises to revolutionize food manufacturing processes.

Commenting on the award, David Norris, Managing Director:

“Winning the Most Innovative Processing Solution award is a testament to the hard work and dedication of our team. At DC Norris, we are committed to pushing the boundaries of innovation to empower food manufacturers with the tools they need to thrive in today’s competitive landscape.”

The award-winning solution by DC Norris embodies a fusion of advanced automation, precision engineering, and sustainable practices, setting new benchmarks for excellence in food processing technology. By leveraging state-of-the-art equipment and leveraging data-driven insights, DC Norris enables food manufacturers to streamline their operations, reduce costs, and deliver superior products to consumers.

We would like to thank the DC Norris team and the organisers at Saudi Food Manufacturing,

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DC Norris are gearing up to participate in the upcoming Saudifood Manufacturing Exhibition which starts next week.  Scheduled to be held from Tuesday 30th April to Thursday 2nd May in Riyadh, this exhibition promises to be a dynamic platform for industry leaders to converge and explore the latest advancements in food manufacturing.

At the heart of DC Norris’ involvement lies our dedication to sustainability and efficiency in food processing, and we eagerly anticipate connecting with attendees at Stand A2-26 in Hall 2.

DON’T MISS:

DC Norris’ Global Product & Process Manager – Stuart Rigby at the Food Forward Summit – May 1st @ 16:40

Stuart will be joining a panel of experts discussing: Innovative Technologies and Production Strategies to Increase Operational Efficiency and Performance.

Discover more about our latest innovations at saudifoodmanufacturing:

Jet Cook Technology: Experience first-hand how DC Norris’ cutting-edge Jet Cook Technology is transforming sustainable food processing. From reducing energy consumption to enhancing product quality, Jet Cook stands as a testament to DC Norris’ dedication to pushing the boundaries of technological advancements. Whether batch cooking or continuous production, Jet Cook showcases unparalleled versatility and efficiency, offering solutions tailored to diverse food processing needs.
Ready-2-Cook Kettle: Designed to simplify food production without compromising on quality, these kettles offer superior build and precision engineering, ensuring a seamless transition into culinary operations.
Cook Quench Chill Adapt: Explore DC Norris’ revolutionary system designed for precise cooking, quenching, and chilling of various food items. This advanced technology guarantees optimal results in terms of product quality, safety, and efficiency.
Belt Chiller: Witness the efficiency of DC Norris’ Belt Chiller, an integral component of the Cook Chill System. Engineered for rapid and uniform cooling, this chiller maintains the integrity of cooked products, ensuring high-quality and efficiently cooled food items.
CT-1 Sous Vide System: Delve into DC Norris’ state-of-the-art Sous Vide Systems, delivering precise temperature control and consistent results for culinary perfection in every batch.
Expert Insights: Engage with DC Norris’ product and process team to gain valuable insights into the latest innovations and solutions in the food processing industry. Whether it’s optimising production or enhancing product quality, DC Norris is equipped to meet your needs.

For further information about DC Norris and its participation in the Saudifood Manufacturing Exhibition, please contact Annabel Norris, Marketing Manager, at +44 (0) 1767 677515 or annabelnorris@dcnorris.com.

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In the dynamic world of food processing, efficiency and innovation are not just goals; they are necessities. DC Norris, a leader in the industry,has consistently set benchmarks in this domain.
The introduction of the Cook Quench Chill ‘Adapt’ system marks a significant milestone, offering a solution that is not only technologically advanced but also environmentally conscious.
This white paper delves into the intricacies of this groundbreaking system, exploring its innovative features, technical specifications, and the profound impact it has on the food processing industry.

Innovation in Cook Quench Chill Technology

The Cook Quench Chill ‘Adapt’ system by DC Norris represents a leap forward in food processing technology. Stemming from a need for more energy-efficient and versatile
solutions, this system represents DC Norris’s commitment to innovation. Its modular design and optimum performance cater to a wide range of food processing needs, from
pasta and rice to vegetables and proteins.

Patented Jet Cook™ Technology: A Game-Changer

At the heart of the ‘Adapt’ system lies the patented Jet Cook™ technology. This direct steam heat system revolutionises the cooking process by significantly accelerating heating and cooking times. For instance, it can heat 575kg of water from 20°C to 90°C in just 8 minutes, a feat that underlines its efficiency.

This rapid heating capability not only saves time but also reduces energy consumption by up to 50%, a key factor in today’s energy-conscious market.

Maximising Efficiency: Energy and Water Savings

The ‘Adapt’ system’s design focuses on maximising efficiency in every detail. It achieves remarkable water savings through smaller tank sizes, variable water levels, and an innovative starch removal system. These features allow for the reuse of water, further reducing the system’s environmental footprint.
The energy-saving aspect is equally impressive, with the system designed to deliver optimum performance while using the minimum amount of energy. This efficiency translates into a reduced return on investment time, making it an economically attractive option for food processors.

Technical Specifications and Operational Details

Modular Design for Versatile Applications

The Cook Quench Chill ‘Adapt’ system’s modular design is a standout feature, offering unparalleled flexibility in food processing. This design allows for easy expansion or reduction in capacity, varying throughput requirements with ease. Such versatility is crucial in an industry where demand and product types can fluctuate significantly. The system’s ease of installation further enhances its appeal, reducing both installation times and costs.

Variable Wave Agitation System: Ensuring Quality

Another key component of the ‘Adapt’ system is the Variable Wave Agitation System. This innovative feature ensures high-quality, damage-free processing of delicate food items. By providing a gentle yet effective agitation, it guarantees even cooking and eliminates issues like clumping, which are common in traditional systems. This results in a consistently high-quality product, crucial for maintaining consumer satisfaction and brand reputation.

Real Life Case Studies

Fresh Cut Foods, Nottingham, UK

In 2021, Fresh Cut Foods installed the ‘Adapt’ system to upgrade their manufacturing capability. The system was chosen for its flexibility, increased throughput, and energy efficiency.
Trials at DCN’s Product Development Kitchen led to a system that exceeded expectations in water and energy use, plant and labour productivity, and versatility in cooking mixed batches.
The user-friendly system also provides valuable data logging for product times and temperatures. Chris Copestake, CEO of Fresh Cut Foods, praised the system’s performance and expressed interest in future investments in the ‘Adapt’ technology.

First Cook Quench Chill ‘Adapt’in America

The first American installation of the Cook Quench Chill ‘Adapt’ system exemplifies its practical application and benefits. The system was integrated into a central kitchen, producing a wide range of cooked, chilled ready-prepared meals for supermarket stores. This demonstrates the system’s ability to meet diverse food processing needs while maintaining high standards of quality and efficiency. As well as the new ‘Adapt’, we also installed two Sous Vide Water Tanks and Bratt Pans.

Analysis of Product Cooking & Cooling Trial Data

Demonstrating Efficiency Across Various Products

The trial data provided offers a comprehensive view of the Cook Quench Chill ‘Adapt’ system’s efficiency across a range of products. For instance, the system can cook 50 kg of spaghetti in just 9 minutes, with a total process time of 15.5 minutes, resulting in 110 kg of cooked product. This efficiency is mirrored across various types of pasta, rice, and vegetables, showcasing the system’s versatility and capability to handle different food products with ease.

Temperature Control and Productivity Implications

The precise temperature control during the cooking, quenching, and chilling phases is a testament to the system’s advanced design. For example, 65kg (dry) basmati rice is cooked and cooled to the desired temperature within 23 minutes, demonstrating not just speed but also the ability to maintain quality. The data also highlights the system’s high throughput, with significant cooked weight per hour metrics, indicating its potential to enhance production efficiency significantly.

Product Cooking & Cooling Trail Data

Market Impact and Comparative Analysis

Setting New Standards in Food Processing

The Cook Quench Chill ‘Adapt’ system is not just an innovation in technology; it’s a new benchmark in food processing efficiency and sustainability. Compared to traditional systems, it offers significant improvements in energy and water usage, which are critical factors in today’s environmentally conscious market. The system’s reduced carbon footprint and cost-saving capabilities make it a compelling choice for food processors looking to modernise their operations.

Reception and Significance

The market reception of the ‘Adapt’ system, particularly in the American market, underlines its relevance and appeal. The system’s ability to reduce operational costs while maintaining high-quality output aligns with the current industry needs, making it a sought-after solution in the food processing sector.

Future Implications and Developments

Anticipating Technological Evolution

The Cook Quench Chill ‘Adapt’ system, with its current capabilities, sets the stage for future advancements in food processing technology. Its modular design and innovative features provide a foundation for continued enhancements, potentially leading to even more efficient and sustainable food processing methods.

Long-Term Industry Impact

The long-term impact of the ‘Adapt’ system on the food processing industry is expected to be significant. By setting new standards in efficiency and sustainability, it encourages the industry to move towards more environmentally friendly and cost-effective solutions, shaping the future of food processing technology.

Process Management and Data Capture Software

Enhancing Control and Quality Assurance

The integration of process management and data capture software in the Cook Quench Chill ‘Adapt’ system offers an additional layer of control and quality assurance. This software allows for precise recipe control, ensuring consistent product quality and aiding in compliance with food safety standards.

Data-Driven Decision Making

The ability to capture and analyse data enhances the system’s value, enabling food processors to make informed decisions based on accurate process information. This data-driven approach can lead to continuous improvement in food processing operations, optimising both efficiency and product quality.

Conclusion

Revolutionising Food Processing with Innovation and Sustainability

The Cook Quench Chill ‘Adapt’ system by DC Norris represents a significant leap forward in the food processing industry. Its innovative design, incorporating the patented Jet Cook™ technology and Variable Wave Agitation System, sets a new standard in cooking efficiency, product quality, and environmental sustainability. The system’s modular nature, energy-saving features, and water conservation capabilities demonstrate a deep understanding of the industry’s needs and challenges.

Empirical Evidence of Superior Performance

The trial data supports the system’s exceptional performance across a diverse range of products. With its ability to rapidly cook, quench, and chill various food items while maintaining precise temperature control, the ‘Adapt’ system proves to be not just versatile but also highly efficient. The significant increase in cooked weight per hour and the reduction in total process time are testaments to its productivity and effectiveness.

A Step Towards a Greener Future

In an era where environmental concerns are paramount, the Cook Quench Chill ‘Adapt’ system stands out as a beacon of sustainable innovation. Its reduced energy consumption and water usage align perfectly with the global push towards reducing carbon footprints and promoting eco-friendly industrial practices. By adopting this system, food processors are not only enhancing their operational efficiency but also contributing to a more sustainable future.

The Road Ahead

As the food processing industry continues to evolve, systems like the Cook Quench Chill ‘Adapt’ will play a pivotal role in shaping its future. With ongoing advancements and potential future enhancements, the system is well-positioned to meet the ever-changing demands of the industry. Its impact extends beyond immediate operational benefits, influencing broader trends towards sustainability and efficiency in food processing.

Invitation to Explore and Connect

We invite readers to delve deeper into the world of the Cook Quench Chill ‘Adapt’ system and explore its potential for their operations. For more information, detailed consultations, or to see the system in action, please reach out to the experts at DC Norris. Together, we can embark on a journey towards more efficient, sustainable, and innovative food processing solutions.

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In the world of food manufacturing, efficiency is paramount. Whether you’re a small-scale producer or a larger operation, optimising your production process can make all the difference. That’s where DC Norris’ Ready-2-Cook Kettles come into play, offering an ideal solution for smaller batch sizes and simplified setups without compromising on quality or versatility.  In anticipation of the forthcoming Anuga Foodtec Exhibition, we delve into the primary features and advantages of our versatile and efficient Steam-Jacketed Ready-2-Cook Kettle, which will be on display at our booth.

Simplifying Operations: A Path to Production Excellence

Designed with simplicity and functionality in mind, the Ready-2-Cook Steam-Jacketed industrial Kettle range provides manufacturers with a straightforward path to food production excellence. With minimal installation requirements and training needed, these kettles allow businesses to hit the ground running. This versatile vessel can be utilised as an easy first step-up to industrial cooking, pilot plant/recipe development, or alongside larger kettles for additional production capacity.

Compact Design, Maximum Efficiency: The Ready-2-Cook Advantage

One of the standout features of the Ready-2-Cook Kettles is their compact, self-contained design. Fully piped with a steam valve package and controls included, as well as standard cooking and mixing capabilities, these kettles offer a hassle-free solution for food processing needs. Whether you opt for the tilting or static version, you can count on the same high-quality construction and performance that DC Norris is renowned for.

Versatility Unleashed: Meeting Diverse Production Needs

Versatility is another key aspect of the Ready-2-Cook Kettles. With the ability to cook a wide range of food and beverage products, these kettles provide the flexibility needed to meet diverse production requirements. Whether you’re whipping up ready meals, soups, sauces, stews, or confections, you can trust that these steam-jacketed kettles will deliver consistent results every time.  The Ready-2-Cook Kettles are offered in both static and tilting configurations, tailored to discharge requirements and particulate sizes within the product.  Additionally, they are available in a size range spanning from 300 up to 1000 litres in the static model.

Innovating for Success: Advanced Processing Features

What truly sets DC Norris apart is their commitment to innovation and continuous improvement. With a large array of patented advanced processing features available as optional additions, manufacturers can further enhance the capabilities of their Ready-2-Cook Kettles. These features, which are part of the Cook-Chill and Jet Process System family, have been developed to elevate product quality and accelerate processing times.

Enhancing Flavour and Efficiency: The DC Norris Difference

DC Norris’ Braising System allows for the caramelisation of meat and onions, infusing dishes with rich and complex flavours. Meanwhile, technologies like Jet Cook™ and Assisted Wash streamline operations, saving both time and energy in the production process. DC Norris’ Automation Control Systems, Recipe Manager and Virtual Chart Recorder give food manufacturers optimum control, recording important data and ensuring repeatability and traceability of products. These optional enhancements empower manufacturers to optimise their workflows and stay ahead of the competition.

In conclusion, DC Norris’ Ready-2-Cook Kettles offer a winning combination of simplicity, efficiency, and quality. Whether you’re a small-scale producer looking to streamline your operations or a larger manufacturer seeking to enhance productivity, these kettles provide an ideal solution. With minimal setup requirements and a host of optional advanced processing features, they represent a smart investment for any food processing business looking to thrive in today’s competitive market landscape.

DC Norris invites attendees to visit their Stand at Anuga Foodtec from 19th-22nd March where the Ready-2-Cook Kettle will be on display.

Hall 10.1 – Stand E-090

Contact us for your complimentary ticket – info@dcnorris.com

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DC Norris will be showcasing one of their new food processing innovations – The Cook Quench Chill Adapt at Anuga Foodtec next month. This innovative system amalgamates advanced high-speed cooking technology with a fresh modular design, setting new benchmarks in food manufacturing.

Modular Flexibility for Enhanced Performance

The modular construction of the Cook Quench Chill system offers an array of advantages to food manufacturers. It provides unmatched flexibility, enabling installation over high care/low-risk barriers or as a singular unit that can be expanded at any point to accommodate increased capacity and throughput. The streamlined installation process is facilitated by the seamless attachment of modules, followed by the connection to essential services.

Rapid, High-Quality Processing

Products ranging from pasta and rice to pulses and vegetables undergo continuous, expedited cooking or blanching thanks to the integration of two patented Jet Heat direct steam heat systems. Product integrity is unequivocally maintained through the utilisation of The Variable Wave Agitation System, ensuring damage-free processing while effectively preventing product clumping.

Optimising Water Usage

The “Cook Quench Chill Adapt” system is meticulously designed to maximise water conservation. Smaller tank capacities and customisable water levels cater to various batch sizes, minimising waste. The inclusion of a Starch Removal System allows for the re-use of the same water in subsequent batches. Internal heat exchangers play a pivotal role in sustaining water efficiency by consistently regulating the Quench and Chill water temperature as it circulates through robust stainless steel heat exchangers. As part of the comprehensive Clean-in-Place regime, these heat exchangers are maintained and cleaned, with the added convenience of available back-flushing.

Elevate your food manufacturing process with the DC Norris “Cook Quench Chill Adapt” Series, where technical innovation seamlessly merges with efficiency, delivering unrivalled product quality and sustainability in food production.

Our Product and Process Experts will be on hand throughout the show to assist with your food and beverage processing enquiries.    

Don’t Miss:  Stuart Rigby’s revealing talk on Central Production Units and up-scaling your food manufacturing.
Stuart will be taking to the stage at Speakers Corner on Wednesday 20th March – 3:00-3:30pm – Hall 10.1 – F070/G081. Contact us for your exclusive visitor ticket – info@dcnorris.com

Discover more about Stuart’s talk here –  https://www.dcnorris.com/events/

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DC Norris, a global leader in innovative food processing solutions, is thrilled to announce its participation in Anuga FoodTec 2024, the leading international trade fair for the food and beverage processing industry. The event is scheduled to take place from Tuesday 19th-Friday 22nd March at the Koelnmesse in Cologne.

Anuga FoodTec provides a platform for industry leaders to showcase groundbreaking technologies and solutions, and DC Norris is excited to present its renowned Jet Cook™ Technology. With a commitment to sustainability and efficiency in food processing, DC Norris is set to captivate attendees with demonstrations and in-depth insights into the transformative capabilities of Jet Cook.

Key Highlights of DC Norris at Anuga FoodTec:

DCN Jet Cook Technology:  Discover how DC Norris’ cutting-edge Jet Cook Technology is revolutionising the landscape of sustainable food processing.  From reducing energy consumption to enhancing product quality, Jet Cook is at the forefront of technological advancements.  DC Norris will be showcasing its versatility and efficiency in various food processing applications, including batch cooking and continuous production.

Ready-2-Cook Kettle: Designed to give manufacturers a simple route to food production, without compromising on superior build quality. Engineered with precision, these kettles offer a seamless transition into culinary operations with minimal installation and training prerequisites.

Cook Quench Chill Adapt:  Explore DC Norris’ state-of-the-art Cook Quench Chill Adapt, a revolutionary system designed for precise and controlled cooking, quenching, and chilling of rice, pasta and vegetables.  This advanced technology offers unparalleled flexibility in adapting to diverse food processing needs, ensuring optimal results in terms of product quality, safety, and efficiency.

Belt Chiller:  Experience the efficiency of DC Norris’ Belt Chiller, a pivotal component of the Cook Chill System. This cutting-edge chiller utilises a precision-engineered belt to facilitate rapid and uniform cooling of cooked products, ensuring optimal temperature control and maintaining the integrity of the food.  Attendees can witness firsthand how the Belt Chiller enhances the Cook Chill System’s capabilities, providing a seamless solution for high-quality and efficiently cooled food products.

CT-1 Sous Vide System: Explore our state-of-the-art Sous Vide Systems, designed to deliver precise temperature control and consistent results, ideal for achieving culinary perfection in every batch.

Expert Insights:  Engage with DC Norris’ product and process team to gain valuable insights into the latest innovations and solutions in the food processing industry.  Whether you are looking to optimise production, enhance product quality or innovate your production line, DC Norris has the expertise and solutions to meet your needs.

DC Norris invites attendees to visit their Stand E-090 in Hall 10.1.

For more information about DC Norris and its participation in Anuga FoodTec 2024, contact: Annabel Norris, Marketing Manager – +44 (0) 1767 677515 /annabelnorris@dcnorris.com

 About DC Norris:

DC Norris is a leading provider of innovative food and beverage processing solutions, delivering cutting-edge technology to enhance efficiency, sustainability, and quality in the food industry. With a commitment to continuous innovation, DC Norris empowers food processors to meet the evolving demands of the global market.

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Introduction

Beerenberg, a family-owned business rooted in South Australia since 1839, has evolved from a humble strawberry farm to a global producer of 100+ gourmet products, including jams, honey, chutneys, relishes, mustards, dressings and sauces. Their journey from a small kitchen on their farm to international markets posed the challenge of scaling-up production while maintaining product quality and diversity.

The Challenge

In 2016, Beerenberg embarked on a new chapter of expansion by constructing a state-of-the-art factory extension. The challenge was to invest in food processing equipment that could elevate product quality, accommodate diverse recipes, and handle larger volumes. Beerenberg’s product range, which spans from many different variants demanded flexibility in their production process.

The Solution

To address Beerenberg’s production needs, DC Norris introduced two 1000-litre Steam Jacketed Kettles with customised features:

DCN Jet Cook™: Improved cooking times, product quality, and energy efficiency.

Split Steam Jacket: Enabled cooking of both large and small batches without burn-on.

Vapour Reduction: Reduced processing times, improved efficiency and consistency of jams and marmalades such as their Beetroot and Caramelised Onion relish.

Tracked and Guarded Tote Bin Hoists: Reduced manual handling and enhanced operator safety.

Internal and External Homogenisers: Allowed for fine purees and re-circulation options.

Wash In Place (Mild CIP): Facilitated product rinsing and detergent washing for sanitisation. Wash in Place: The kettles have streamlined the cleaning process, ensuring hygiene and reducing downtime.

Full Recipe Manager Software: Enhanced control over the cooking process, including timings, batch temperatures, and weights.

Training and Support

DC Norris provided comprehensive training to Beerenberg’s team, ensuring they could optimise the use of the kettle systems.  On-going support and maintenance continue to be offered, ensuring uninterrupted production.

Results and Benefits

The DCN Kettle Systems at Beerenberg have transformed their production processes, the initial two kettles were projected to serve Beerenberg for a decade. However, due to the company’s success and rapid expansion, they recently added two more 1000-litre kettles. The results have been outstanding:

Top-Quality Products: Beerenberg produces exceptional products that have gained global popularity.

Efficiency: Large volumes are produced in reduced timeframes, allowing for a faster turnaround between batches.

“The DCN Kettle Systems have been a game-changer for Beerenberg. Our production has reached new heights, and the quality of our products continues to impress our customers.” 

Conclusion

Beerenberg’s success story is one of continuous growth and innovation. They have expanded their operations to include a large kitchen production area and a farm café, where visitors can enjoy fresh food, tastings, and cooking demonstrations. DC Norris takes pride in being part of Beerenberg’s journey and looks forward to a continued partnership with the team at FPE as they write the next chapters of their success story.

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